NTISthis.com

Evidence Guide: ICPPRN262 - Produce foil stamped product

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

ICPPRN262 - Produce foil stamped product

What evidence can you provide to prove your understanding of each of the following citeria?

Maintain operation of delivery systems

  1. Delivery systems are monitored and adjusted to ensure efficient and continuous operation, without damage to finished product
  2. Substrate is added to and removed from process according to job instructions
Delivery systems are monitored and adjusted to ensure efficient and continuous operation, without damage to finished product

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Substrate is added to and removed from process according to job instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Maintain production process

  1. Production process is operated in association with fellow workers and according to company specifications and planned daily schedule
  2. If necessary, location of objects into fixtures/jigs is monitored and adjusted
  3. Foil transfer system is monitored and adjusted to ensure quality of printed product meets the approved proof standard
  4. Basic in-line printing/converting/binding/finishing process(es) are monitored and adjusted to ensure quality of product meets the approved proof standard
  5. Production is maintained within work health and safety (WHS) requirements and company and manufacturer’s specifications
  6. Manual and/or automatic control is used as per specification
  7. Performance is monitored and verified using the process control system according to enterprise procedures
  8. Foil performance and position of print are monitored and adjusted throughout production run
  9. Waste is sorted according to enterprise procedures
Production process is operated in association with fellow workers and according to company specifications and planned daily schedule

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

If necessary, location of objects into fixtures/jigs is monitored and adjusted

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Foil transfer system is monitored and adjusted to ensure quality of printed product meets the approved proof standard

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Basic in-line printing/converting/binding/finishing process(es) are monitored and adjusted to ensure quality of product meets the approved proof standard

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Production is maintained within work health and safety (WHS) requirements and company and manufacturer’s specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Manual and/or automatic control is used as per specification

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Performance is monitored and verified using the process control system according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Foil performance and position of print are monitored and adjusted throughout production run

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Waste is sorted according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify and rectify problems

  1. Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention
  2. Process adjustments to eliminate problems are reported according to enterprise procedures
  3. Faulty performance of equipment is identified and reported according to enterprise procedures
  4. Problems in foil stamping machine operation are identified and reported according to enterprise procedures
  5. Adjustments or corrections are carried out according to specified procedures and consistent with operator’s skill level
  6. Foil stamping machine operation is checked to ensure correct operation
Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Process adjustments to eliminate problems are reported according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Faulty performance of equipment is identified and reported according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Problems in foil stamping machine operation are identified and reported according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adjustments or corrections are carried out according to specified procedures and consistent with operator’s skill level

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Foil stamping machine operation is checked to ensure correct operation

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Conduct shutdown of production process

  1. Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures
  2. Shutdown is conducted in association with fellow workers and in compliance with WHS requirements
  3. Unused foil is correctly labelled and stored according to manufacturer/supplier specifications and enterprise procedures
  4. Waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures
  5. All product is removed from operating area
  6. Machine faults requiring repair are identified and reported to designated person according to enterprise procedures
  7. Repair/adjustment is verified prior to resumption of operations
Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Shutdown is conducted in association with fellow workers and in compliance with WHS requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Unused foil is correctly labelled and stored according to manufacturer/supplier specifications and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

All product is removed from operating area

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machine faults requiring repair are identified and reported to designated person according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repair/adjustment is verified prior to resumption of operations

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Clean printing machine at end of print run

  1. Units are cleaned ready for next run
  2. Transportation and delivery systems are disengaged and cleaned ready for next run
  3. Production records or other documentation are accurately completed, where required by enterprise procedures
Units are cleaned ready for next run

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Transportation and delivery systems are disengaged and cleaned ready for next run

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Production records or other documentation are accurately completed, where required by enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Maintain operation of delivery systems

1.1 Delivery systems are monitored and adjusted to ensure efficient and continuous operation, without damage to finished product

1.2 Substrate is added to and removed from process according to job instructions

2. Maintain production process

2.1 Production process is operated in association with fellow workers and according to company specifications and planned daily schedule

2.2 If necessary, location of objects into fixtures/jigs is monitored and adjusted

2.3 Foil transfer system is monitored and adjusted to ensure quality of printed product meets the approved proof standard

2.4 Basic in-line printing/converting/binding/finishing process(es) are monitored and adjusted to ensure quality of product meets the approved proof standard

2.5 Production is maintained within work health and safety (WHS) requirements and company and manufacturer’s specifications

2.6 Manual and/or automatic control is used as per specification

2.7 Performance is monitored and verified using the process control system according to enterprise procedures

2.8 Foil performance and position of print are monitored and adjusted throughout production run

2.9 Waste is sorted according to enterprise procedures

3. Identify and rectify problems

3.1 Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention

3.2 Process adjustments to eliminate problems are reported according to enterprise procedures

3.3 Faulty performance of equipment is identified and reported according to enterprise procedures

3.4 Problems in foil stamping machine operation are identified and reported according to enterprise procedures

3.5 Adjustments or corrections are carried out according to specified procedures and consistent with operator’s skill level

3.6 Foil stamping machine operation is checked to ensure correct operation

4. Conduct shutdown of production process

4.1 Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures

4.2 Shutdown is conducted in association with fellow workers and in compliance with WHS requirements

4.3 Unused foil is correctly labelled and stored according to manufacturer/supplier specifications and enterprise procedures

4.4 Waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures

4.5 All product is removed from operating area

4.6 Machine faults requiring repair are identified and reported to designated person according to enterprise procedures

4.7 Repair/adjustment is verified prior to resumption of operations

5. Clean printing machine at end of print run

5.1 Units are cleaned ready for next run

5.2 Transportation and delivery systems are disengaged and cleaned ready for next run

5.3 Production records or other documentation are accurately completed, where required by enterprise procedures

Required Skills and Knowledge

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Maintain operation of delivery systems

1.1 Delivery systems are monitored and adjusted to ensure efficient and continuous operation, without damage to finished product

1.2 Substrate is added to and removed from process according to job instructions

2. Maintain production process

2.1 Production process is operated in association with fellow workers and according to company specifications and planned daily schedule

2.2 If necessary, location of objects into fixtures/jigs is monitored and adjusted

2.3 Foil transfer system is monitored and adjusted to ensure quality of printed product meets the approved proof standard

2.4 Basic in-line printing/converting/binding/finishing process(es) are monitored and adjusted to ensure quality of product meets the approved proof standard

2.5 Production is maintained within work health and safety (WHS) requirements and company and manufacturer’s specifications

2.6 Manual and/or automatic control is used as per specification

2.7 Performance is monitored and verified using the process control system according to enterprise procedures

2.8 Foil performance and position of print are monitored and adjusted throughout production run

2.9 Waste is sorted according to enterprise procedures

3. Identify and rectify problems

3.1 Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention

3.2 Process adjustments to eliminate problems are reported according to enterprise procedures

3.3 Faulty performance of equipment is identified and reported according to enterprise procedures

3.4 Problems in foil stamping machine operation are identified and reported according to enterprise procedures

3.5 Adjustments or corrections are carried out according to specified procedures and consistent with operator’s skill level

3.6 Foil stamping machine operation is checked to ensure correct operation

4. Conduct shutdown of production process

4.1 Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures

4.2 Shutdown is conducted in association with fellow workers and in compliance with WHS requirements

4.3 Unused foil is correctly labelled and stored according to manufacturer/supplier specifications and enterprise procedures

4.4 Waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures

4.5 All product is removed from operating area

4.6 Machine faults requiring repair are identified and reported to designated person according to enterprise procedures

4.7 Repair/adjustment is verified prior to resumption of operations

5. Clean printing machine at end of print run

5.1 Units are cleaned ready for next run

5.2 Transportation and delivery systems are disengaged and cleaned ready for next run

5.3 Production records or other documentation are accurately completed, where required by enterprise procedures

Evidence of the ability to:

operate a gold blocking or hot foil stamping machine ensuring an efficient production flow that maintains product quality standards. Any production problems are anticipated and rectified with minimum downtime. The machine is correctly shut down and cleaned according to work health and safety (WHS) guidelines

demonstrate use of control, monitoring and data entry systems

demonstrate an ability to find and use information relevant to the task from a variety of information sources

produce TWO foil stamped products (if possible including at least one in-line process if relevant) according to job specifications and enterprise procedures.

Note: If a specific volume or frequency is not stated, then evidence must be provided at least once.

To complete the unit requirements safely and effectively, the individual must:

Maintaining in-feed and delivery of reel or sheet or 3D object transportation section

identify WHS concerns when operating a transportation system

For reel systems only

explain why tracking the web is important to position and register

identify implications if web is not spliced correctly

list identification used for web splices

describe precautions to ensure rewound product is of consistent, acceptable quality

For sheet systems only

explain why sheets are fanned before loading into the press

describe impact printing double sheets has on the foil stamped product

list components which, if sheeted, can be adjusted to ensure correct delivery

explain how printed material below acceptable standard is identified

describe aspects of loading and ejection that need to be monitored

Maintaining the foil stamping process

identify major WHS concerns when foil stamping

describe considerations that contribute to determining the ideal press speed

explain at what interval the product should be checked for consistency

identify the cause of non-image areas of the print filling in

describe remedial action if the edges of the print are jagged

explain why the use of anti-set off spray is not recommended when foil stamping

describe how to adjust the machine to correct a shift in image position on the object

Shutdown and cleaning of the press

identify dangers of solvents and solutions used to clean the press and printing dyes

describe how dyes should be stored following printing

list the effect of poorly stored dyes

identify parts of the machine to be thoroughly cleaned following the print run

list components to be inspected for wear following the print run

identify records important for following or repeat prints

Information sources

locate machine manuals, safety and other documentation relevant to this task and outline information included.

Range Statement

This section specifies different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Delivery systems MUST include EITHER:

reel

OR

sheet

Monitoring and adjusting MUST include EITHER:

reel stand and rewind section

web control system

sheeting section

set off / marking prevention system

in-line loading

in-line injection

OR

feeder and delivery

sheet pick-up and transport system

transfer systems

set off / marking prevention system